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LEED Platinum facility tackles energy waste
Legacy centrifugal fan systems consume excessive energy while struggling to meet modern sustainability requirements. The Dharampal Satyapal Group (DS Group) faced this challenge across their diverse FMCG operations spanning mouth fresheners, food and beverage, confectionery, hospitality, and agricultural sectors.
DS Group Headquarters (DSHQ) in NCR represents state-of-the-art facility management. This comprehensive complex houses corporate offices, R&D facilities, and advanced manufacturing operations requiring sophisticated air handling units and energy-efficient fans.
The facility achieved Leadership in Energy and Environmental Design (LEED) Platinum certification under the US Green Building Council (USGBC) existing building Operation and Maintenance (O&M) programme version 4.0. DSHQ maintains global leadership among LEED v4 O&M existing buildings for two consecutive years, demonstrating the organisation's commitment to environmental excellence.
Project performance metrics
Energy reduction achieved compared to conventional centrifugal systems
Outdated centrifugal fans replaced across air handling units
Recyclability after 20+ years operational lifetime
Certification maintained through documented performance improvements
40 fans replaced using proven methodology
The DS Group executed a strategic retrofit ventilation initiative targeting 40 outdated centrifugal fans across air handling units at their Noida headquarters. This project addressed rising energy costs and sustainability compliance requirements.
Project implementation followed rigorous engineering methodology that began with proof-of-concept validation through single fan replacement to establish baseline data. Comprehensive performance monitoring by AIR TECHNO INDIA PVT. LTD. enabled direct technology comparison between legacy and ZerAx systems. The systematic approach ensured compliance verification met sustainable building certification standards throughout the process.
ZerAx systems delivered exceptional results. Post-installation measurements verified 55% reduction in energy consumption while maintaining identical air flow specifications. This performance validates the technology's engineering superiority for demanding FMCG facility applications.
Installation benefits
Customised ZerAx EC+ fans enabled streamlined retrofitting without extensive system modifications. System compatibility maintained existing drive specifications while improving efficiency, avoiding costly infrastructure upgrades.
ZerAx EC+ systems weigh less than conventional fans, reducing structural load on existing support frameworks. Compact specifications avoided additional enclosure modifications, delivering cost efficiency through simplified installation requirements.
Installation utilised existing cabling without system changes, minimising disruption to operational systems. Retrofit technology implementation occurred during non-operational hours ensuring smooth execution.
Zero Carbon target supported by efficiency
Modern FMCG facilities require advanced sustainability strategies to meet environmental compliance standards. NOVENCO ZerAx systems address these requirements through measurable performance improvements that directly contribute to organisational environmental goals.
The technology delivers substantial environmental benefits through multiple mechanisms. The 55% energy reduction compared to conventional centrifugal systems results in further carbon emission reductions. Sustainable design principles allow for 98% recyclability after 20+ years operational lifetime, minimising long-term environmental impact. Green certification support maintains LEED Platinum compliance through documented performance improvements.
The systems support DS Group's progression toward Zero Carbon facility status targeted for 2023 completion. These improvements demonstrate how advanced fan technology integrates with comprehensive facility management strategies.
The DS Group Headquarters (DSHQ), a LEED Platinum certified green building leads all LEED v4 O&M existing Buildings worldwide for two consecutive years. We maintain the highest credit achievements among existing green building projects globally. Our goal targets Zero Carbon facility status by 2023 completion. Our evaluation identified ZerAx axial fans technology benefits over conventional centrifugal systems: enhanced energy savings, reduced ROI periods, and improved system efficiency specifications. Our pilot project testing validated projected energy savings. We achieved substantial energy consumption reduction exceeding 55% in AHU system operations after first-phase implementation.
Verified efficiency meets sustainability compliance standards
Complex FMCG facilities demand advanced air handling solutions that balance operational efficiency with environmental compliance. The comprehensive retrofit ventilation approach delivers measurable improvements while maintaining operational continuity because the technology integrates seamlessly with existing building management systems.
The DS Group project demonstrates systematic engineering methodology through four critical phases. Rigorous testing protocol began with comprehensive Proof-of-Concept validation that established performance baselines. Measurable performance delivered verified 55% energy consumption reduction through direct comparison testing. Compliance assurance maintained LEED Platinum certification through documented system improvements. Sustainable operation provides 98% recyclability after 20+ years lifetime, addressing long-term environmental considerations.
This implementation validates the technology's effectiveness for demanding industrial applications requiring both operational excellence and environmental responsibility. The combination of immediate energy savings, simplified installation, and long-term sustainability positions ZerAx systems as proven solutions for organisations pursuing aggressive environmental targets while maintaining operational efficiency.
